Welding pipe aligner is the clamping structure of the pipeline is formed by hinges. There is a welding hole in the middle of the clamping component, which is used to expose the joint of the pipeline and facilitate the welding machine to operate through the welding hole. This design uses a clamping rod to control two clamping components to quickly align, position, and weld the pipeline. It is suitable for single person operation, simplifies maintenance steps, saves manpower and time, and improves work efficiency and welding quality.
| Quantity: | |
|---|---|
Parameter
Weld butt A1
Specification and model: A1
Package size (CM) : 23*20*10
Weight (KG) : 2/2.4
Material: Steel
Clamping range: 25-65mm
Product weight: 2.4-2.0kg
Weld butt A2
Specification model: A2
Package size (CM):31*23*10
Weight (KG) : 3.614
Material: Steel
Clamping range: 50-150mm
Product weight: 4.0-3.6kg
Weld butt A3
Specification model: A3
Package size (CM) : 47*40*10
Weight KG) : B.E\9.8
Material: steel
Clamping range: 127-300mm
Product weight: 9.8-8.6kg
The A1 25-65mm Welding Pipe Aligner is a heavy-duty clamping tool engineered to ensure precise pipe alignment during welding operations—critical for achieving strong, leak-free joints that meet industry standards. Designed for use in pipeline construction, chemical plants, and plumbing installation projects, it is constructed from high-quality Q235 steel plate (5mm thick) that delivers the durability required for rigorous industrial use. Unlike manual alignment methods (which rely on guesswork and often lead to rework), this tool provides consistent, repeatable alignment, directly improving workflow efficiency and reducing material waste. Its adjustable design accommodates the most common pipe sizes in commercial and industrial applications (25mm to 65mm), while its lightweight construction (4.2kg) and compact dimensions (23x20x10cm) make it easy to transport between job sites—even for solo workers.
Wide Clamping Range: Adjusts to fit pipe diameters from 25mm to 65mm (1” to 2.5”), covering standard sizes used in water supply lines, gas pipelines, and industrial fluid systems. The adjustment mechanism uses a quick-release lever that allows users to switch between pipe sizes in under 30 seconds, eliminating downtime between tasks.
High Accuracy: Features a built-in spirit level and laser alignment guide (optional accessory) that ensures precise pipe pairing alignment, achieving a tolerance of ±0.5mm per meter. This accuracy reduces welding rework by up to 80% compared to manual methods, saving time and reducing consumable costs (such as welding wire and shielding gas).
Portable Design: Compact dimensions (23x20x10cm) and a built-in carrying handle make it easy to transport between job sites—whether in a tool bag, truck bed, or backpack. The tool’s all-steel construction is weather-resistant, allowing use in outdoor environments (such as construction sites in rain or snow) without rusting or damage.
Durable Build: Q235 steel plate construction with a galvanized finish resists corrosion and impact, even when dropped or exposed to welding spatter. The clamping jaws are reinforced with hardened steel inserts (HRC 50-52) that prevent wear from repeated contact with metal pipes, extending the tool’s lifespan.
Pipeline Construction: Aligning steel pipes for municipal drainage systems, natural gas distribution lines, and water mains. The tool’s accuracy ensures that joints meet ANSI/ASME B31.3 standards, preventing leaks that could lead to environmental damage or service disruptions.
Chemical Industry: Joining corrosion-resistant pipes (such as PVC, PVDF, and stainless steel) in chemical processing plants, where leak-free joints are critical to preventing hazardous material spills. The tool’s non-marring jaw options (available in rubber) protect plastic pipes from damage.
Plumbing Installation: Ensuring leak-free welds for water supply and sewage lines in commercial buildings (such as hotels, hospitals, and office towers). The quick setup time allows plumbers to complete more joints per day, improving project turnaround.
Q: How long does setup take?
A: The tool enables quick setup in under 2 minutes with intuitive adjustment knobs and a quick-release lever. Simply place the aligner around the two pipes to be joined, adjust the clamping screws to secure the pipes, and use the built-in spirit level to confirm alignment—no specialized training required.
Q: Can it handle thick-walled pipes?
A: Yes, it supports standard wall thicknesses ranging from 3mm to 8mm, which covers most industrial and commercial piping requirements (including Schedule 40 steel pipes and thick-walled PVC pipes used in high-pressure systems). The clamping jaws adjust to accommodate varying wall thicknesses without compromising grip.
Q: Is customization available?
A: Yes, custom clamping ranges (from 15mm to 100mm) and specialized jaw designs (such as heat-resistant jaws for high-temperature welding) are offered for specialized project needs—such as welding small-diameter instrumentation pipes or large-diameter industrial pipelines. Custom orders typically have a lead time of 7-10 business days.
Parameter
Weld butt A1
Specification and model: A1
Package size (CM) : 23*20*10
Weight (KG) : 2/2.4
Material: Steel
Clamping range: 25-65mm
Product weight: 2.4-2.0kg
Weld butt A2
Specification model: A2
Package size (CM):31*23*10
Weight (KG) : 3.614
Material: Steel
Clamping range: 50-150mm
Product weight: 4.0-3.6kg
Weld butt A3
Specification model: A3
Package size (CM) : 47*40*10
Weight KG) : B.E\9.8
Material: steel
Clamping range: 127-300mm
Product weight: 9.8-8.6kg
The A1 25-65mm Welding Pipe Aligner is a heavy-duty clamping tool engineered to ensure precise pipe alignment during welding operations—critical for achieving strong, leak-free joints that meet industry standards. Designed for use in pipeline construction, chemical plants, and plumbing installation projects, it is constructed from high-quality Q235 steel plate (5mm thick) that delivers the durability required for rigorous industrial use. Unlike manual alignment methods (which rely on guesswork and often lead to rework), this tool provides consistent, repeatable alignment, directly improving workflow efficiency and reducing material waste. Its adjustable design accommodates the most common pipe sizes in commercial and industrial applications (25mm to 65mm), while its lightweight construction (4.2kg) and compact dimensions (23x20x10cm) make it easy to transport between job sites—even for solo workers.
Wide Clamping Range: Adjusts to fit pipe diameters from 25mm to 65mm (1” to 2.5”), covering standard sizes used in water supply lines, gas pipelines, and industrial fluid systems. The adjustment mechanism uses a quick-release lever that allows users to switch between pipe sizes in under 30 seconds, eliminating downtime between tasks.
High Accuracy: Features a built-in spirit level and laser alignment guide (optional accessory) that ensures precise pipe pairing alignment, achieving a tolerance of ±0.5mm per meter. This accuracy reduces welding rework by up to 80% compared to manual methods, saving time and reducing consumable costs (such as welding wire and shielding gas).
Portable Design: Compact dimensions (23x20x10cm) and a built-in carrying handle make it easy to transport between job sites—whether in a tool bag, truck bed, or backpack. The tool’s all-steel construction is weather-resistant, allowing use in outdoor environments (such as construction sites in rain or snow) without rusting or damage.
Durable Build: Q235 steel plate construction with a galvanized finish resists corrosion and impact, even when dropped or exposed to welding spatter. The clamping jaws are reinforced with hardened steel inserts (HRC 50-52) that prevent wear from repeated contact with metal pipes, extending the tool’s lifespan.
Pipeline Construction: Aligning steel pipes for municipal drainage systems, natural gas distribution lines, and water mains. The tool’s accuracy ensures that joints meet ANSI/ASME B31.3 standards, preventing leaks that could lead to environmental damage or service disruptions.
Chemical Industry: Joining corrosion-resistant pipes (such as PVC, PVDF, and stainless steel) in chemical processing plants, where leak-free joints are critical to preventing hazardous material spills. The tool’s non-marring jaw options (available in rubber) protect plastic pipes from damage.
Plumbing Installation: Ensuring leak-free welds for water supply and sewage lines in commercial buildings (such as hotels, hospitals, and office towers). The quick setup time allows plumbers to complete more joints per day, improving project turnaround.
Q: How long does setup take?
A: The tool enables quick setup in under 2 minutes with intuitive adjustment knobs and a quick-release lever. Simply place the aligner around the two pipes to be joined, adjust the clamping screws to secure the pipes, and use the built-in spirit level to confirm alignment—no specialized training required.
Q: Can it handle thick-walled pipes?
A: Yes, it supports standard wall thicknesses ranging from 3mm to 8mm, which covers most industrial and commercial piping requirements (including Schedule 40 steel pipes and thick-walled PVC pipes used in high-pressure systems). The clamping jaws adjust to accommodate varying wall thicknesses without compromising grip.
Q: Is customization available?
A: Yes, custom clamping ranges (from 15mm to 100mm) and specialized jaw designs (such as heat-resistant jaws for high-temperature welding) are offered for specialized project needs—such as welding small-diameter instrumentation pipes or large-diameter industrial pipelines. Custom orders typically have a lead time of 7-10 business days.